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8. Five-step manual box of gear shifting

Specifications

General parameters

RKPP type 5-staged, completely synchronized, Getrag designs
Type and volume of gearbox oil See Specifications to the Head the Current leaving and service
Transfer relations
  • Petrol models
    • 1st transfer
3.717:1
    • 2nd transfer
2.019:1
    • 3rd transfer
1.363:1
    • 4th transfer
1.000:1
    • 5th transfer
0.804:1
    • Reverse gear
3.445:1
  • Petrol models
    • 1st transfer
4.171:1
    • 2nd transfer
2.176:1
    • 3rd transfer
1.363:1
    • 4th transfer
1.000:1
    • 5th transfer
0.804:1
    • Reverse gear
3.536:1
Rings of synchronizers
  • 1st and back transfers
Asymmetric
  • 2nd, 3rd, 4th and 5th transfers
Symmetric
Sizes of axial side plays of gear wheels of working transfers of RKPP, mm
  • Gear wheel of the 1st transfer
0.10 ÷ 0.20
  • Gear wheel of the 2nd transfer
0.10 ÷ 0.25
  • Gear wheel of the 3rd transfer
0.05 ÷ 0.15
  • Gear wheel of the reverse gear
0.05 ÷ 0.15
  • Intermediate gear wheel of the reverse gear
0.1
List of adjusting washers
  • Bearing of a forward cover
  • Number of a detail
Thickness, mm
    • K011 17 171
0.50
    • K011 17 172
0.55
    • K011 17 173
0.60
    • K011 17 174
0.65
    • K011 17 175
0.70
    • K011 17 176
0.75
    • Bearing of a back cover
  • Number of a detail
Thickness, mm
    • K011 17 345
0.3
    • K011 17 346
0.4
    • K011 17 347
0.5
    • Washers of an external holder of the forward bearing of an intermediate shaft
  • Number of a detail
Thickness, mm
    • K011 17 181
0.50
    • K011 17 182
1.00
    • K011 17 183
1.70
    • K011 17 184
1.75
    • K011 17 185
1.80
    • K011 17 186
1.90
    • K011 17 187
1.95
    • K011 17 188
2.00
    • K011 17 189
2.5
    • K011 17 191
2.10
    • K011 17 192
2.15
    • K011 17 193
2.20
    • K011 17 194
2.25
    • K011 17 195
2.30
    • K011 17 196
2.35

Efforts of tightening of threaded connections, Nanometer

Efforts of tightening of separate elements of fixture can be given directly in the text of sections where they are highlighted in bold type.


Bolts of fastening of RKPP to the transfer case 44
Bolts of fastening of RKPP to the engine
  • M10
57 ÷ 81
  • M12
69 ÷ 88
Bolts of a support of a suspension bracket of the power unit 69 ÷ 88
Bolts of fastening of a basic cross beam to a frame 31 ÷ 46
Bolts of fastening of assembly of the lever of gear shifting 22 ÷ 28
Bolts of fastening of assembly of the lever of switching of the modes of the transfer case 22 ÷ 28